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Battery Wash Cabinets
The BHS Battery Wash Cabinet (BWC) provides heavy-duty cleaning of harmful contaminants from a battery’s surface, which extends the life of the battery and reduces electrical problems in lift trucks. The BWC is available in four models and is constructed with stainless steel for durability. The BWC models offer adjustable wash options and water nozzles providing efficient cleaning for various battery types. The BWC also automates the washing process, freeing staff for more productive tasks while the battery is serviced. Cleaning forklift batteries in an enclosed cabinet also reduces the likelihood of staff injury due to exposure to electrolyte spray.
Features & Benefits
- Adjustable wash times for efficient cleaning
- Stainless steel construction offers rugged durability
- Low operating cost combined with labor-saving cleaning process saves time and money
- Adjustable legs to accommodate uneven floors (excludes BWC-1-M-DD)
- Heavy duty door for industrial applications
- Adjustable water nozzles to accommodate various battery sizes
- Separate air/water delivery manifolds for optimum efficiency (excludes BWC-1 and BWC-1-M-DD)
- Contact factory for other voltages and frequencies
BWC-1
The BWC-1 is equipped with a manual door and gravity feed rollers. The BWC-1 utilizes 120 V single phase power with adjustable timer and allows batteries to drip dry. This cabinet can accommodate a range of battery sizes and is quick and easy to operate.
BWC-2
The BWC-2 is equipped with an air operated automatic door and powered rollers for convenience in side-extraction applications. The powerful BWC-2 uses 240/480 V 3 ph power. Automatic air blow-off removes excess water. This heavy duty machine works well for battery washing service providers or operations that want to quickly wash their batteries on-site.
BWC-3
The BWC-3 is built with an in-feed conveyor for overhead loading of batteries, which makes the BWC-3 the preferred model for Gantry Crane systems. This powerful battery washer uses 240/480 V 3 ph power. The BWC-3 is equipped with an automatic air blow-off and also indexes the battery onto the in-feed conveyor for unloading at the end of every cycle.
MOBILE UNITS
BWC-1-M-DD
The BWC-1-M-DD is equipped with dual, outward opening doors and friction strips. The BWC-1-M-DD utilizes 120 V single phase power with adjustable timer and allows batteries to drip dry. Features fork pockets for mobility (not to be used while battery is on unit).
Additional features:
- Dual Oscillating Wash Manifolds
- Dual Anchor points secure equipment during transport or to permanently secure equipment inside facility
- Indicator light notifies operator when battery drip-dry time has elapsed
- 12” x 12” (305 mm x 305 mm) polycarbonate windows on top panel and upper door panel
BWC-1-M-DD-120-KIT
The BWC-1-M-DD-120-KIT enables on-site battery washes, eliminating the time and expense required for transporting batteries to and from separate maintenance facilities. The BWC-1-M-DD-120-KIT consists of three units: One clean-water tank, which includes a wash pump and an auxiliary hand-spray wand; an additional mobile tank for dirty water; and a Battery Wash Cabinet, model BWC-1-M-DD. This modular design makes it easy for service providers to wash forklift batteries at customer facilities and cart away contaminated wastewater upon completion.
Contents
- (1) Battery Wash Cabinet model BWC-1-M-DD
- Dual outward opening doors
- Dual oscillating wash manifolds with (5) quick change water nozzles
- Slide deck with (3) rows of poly lead rollers
- Door open delay for battery tray drainage with timer for drip-dry
- Electrical enclosure start circuit interface with pump
- 120 V ac power connection for wash pump
- Anchoring lugs on all four corners or can be permanently mounted to floor
- (1) 120 gal/454 L Mobile Clean Water Tank on stainless steel cart assembly
- (1) Wash Pump with 150 PSI at 5 gal/min mounted to clean water tank
- (1) Auxiliary Hand Spray Wand
- (1) 120 gal/454 L Mobile Dirty Water Tank
BWC-1 |
BWC-1-M-DD |
BWC-2 |
BWC-3 |
|
Frame Construction |
304/316 Stainless Steel |
304/316 Stainless Steel |
304/316 Stainless Steel |
304/316 Stainless Steel |
Air Inlet Size |
N/A |
N/A |
0.75” NPTF |
0.75” NPTF |
Air Supply Required |
N/A |
N/A |
90-110 psi @ 200 ft3/min Intermittent 6.2 - 7.6 bar @ 5663 L/min Intermittent |
90-110 psi @ 200 ft3/min Intermittent 6.2 - 7.6 bar @ 5660 L/min Intermittent |
Air Compressor Required (Minimum Dedicated Use) |
N/A |
N/A |
10 HP / 120 gal Tank / 32 ft3/min Recovery 7.5 kW / 454 L Tank / 906 L/min Recovery |
10 HP / 120 gal Tank / 32 ft3/min Recovery 7.5 kW / 454 L Tank / 906 L/min Recovery |
Air Blow Off Cycle Time |
N/A |
N/A |
20 s |
20 s |
Air Nozzle Adjustment |
N/A |
N/A |
Angular / Multiaxis |
Angular / Multiaxis |
No. Air Nozzles |
N/A |
N/A |
9 |
9 |
Water Inlet Size |
0.75” NPTF |
0.75” NPTF |
0.75” NPTF |
0.75” NPTF |
Water Supply Type Required |
50-80 psi @ 10 gal/min Delivery 3.5 - 5.5 bar @ 38 L/min Delivery |
150-175 psi @ 5.5 gal/min Delivery 10.3-12.1 bar @ 20.8 L/min Delivery |
50-80 psi @ 10 gal/min Delivery 3.5 - 5.5 bar @ 38 L/min Delivery |
50-80 psi @ 10 gal/min Delivery 3.5 - 5.5 bar @ 38 L/min Delivery |
Water Nozzle Adjustment |
Angle & Height |
Dual Oscillating Manifolds |
Angle & Height |
Angle & Height |
No. Water Jets |
8 |
5 |
8 |
8 |
Air Blow Off & Water Line |
CPVC Sch 80 Pipe |
CPVC Sch 80 Pipe |
CPVC Sch 80 Pipe |
CPVC Sch 80 Pipe |
Sump Outlet Size |
1” NPTF |
1” NPTF |
1” NPTF |
1” NPTF |
Drain Plug Size |
1” NPTF |
1” NPTF |
1” NPTF |
1” NPTF |
Drain Basin Capacity |
36 gal / 136 L |
23 gal / 87 L |
36 gal / 136 L |
36 gal / 136 L |
Conveyor Drain Basin Capacity |
N/A |
N/A |
N/A |
19 gal / 72 L |
Input Voltage Required |
120 V / 1 ph / 60 Hz |
120 V / 1 ph / 60 Hz |
240 / 480 V / 3 ph / 60 Hz |
240 / 480 V / 3 ph / 60 Hz |
System AMP Draw |
<1 A |
2.5 A |
3.0 / 1.5 A |
4 / 2 A |
Control Voltage |
24 V ac |
N/A* |
24 V ac |
24 V ac |
Door Raise/Lower Mechanism |
Manual - Hand Operated |
Manual - Dual Outward Opening |
Dual Air Cylinders |
Dual Air Cylinders |
Wash Cycle Length (User Settable Timer) |
45 s to 99 hr |
45 s to 99 hr |
45 s to 99 hr |
45 s to 99 hr |
No. Rollers Inside Wash Cabinet |
6 Non-Powered Gravity |
6 Non-Powered Gravity (3 rows with 2 rollers per row) |
6 Power Driven |
6 Power Driven |
Roller Frame Type |
Natural UHMW Poly |
Integral, SST |
Natural UHMW Poly |
Natural UHMW Poly |
No. Conveyor Rollers |
N/A |
N/A |
N/A |
6 Power Driven |
Max. Weight Capacity |
4,000 lb / 1814 kg |
4,000 lb / 1814 kg |
4,000 lb / 1814 kg |
4,000 lb / 1814 kg |
Overall Depth |
62.5” / 1588 mm |
62” / 1575 mm |
63.75” / 1619 mm |
123.75” / 3143 mm |
Overall Width |
58.25” / 1480 mm |
61.75” / 1568 mm |
62.375” / 1584 mm |
70.5” / 1791 mm |
Overall Height Door Lowered Door Raised |
80.125” / 2035 mm 123.75” / 3143 mm |
77.75” / 1975 mm |
80.125” / 2035 mm 108.5” / 2756 mm |
80.125” / 2035 mm 108.5” / 2756 mm |
Height from Floor to Top of Roller Bed |
14.75 ± 0.75” 375 mm ± 19 mm |
11.125” 283 mm |
14.75 ± 0.75” 375 mm ± 19 mm |
14.75 ± 0.75” 375 mm ± 19 mm |
Battery Length |
24” Min / 42” Max 610 mm Min / 1067 mm Max |
24” Min / 46” Max 610 mm Min / 1168 mm Max |
24” Min / 42” Max 610 mm Min / 1067 mm Max |
24” Min / 42” Max 610 mm Min / 1067 mm Max |
Battery Width |
6” Min / 39” Max 152 mm Min / 991 mm Max |
12” Min / 39” Max 305 mm Min / 991 mm Max |
6” Min / 39” Max 152 mm Min / 991 mm Max |
6” Min / 39” Max 152 mm Min / 991 mm Max |
Battery Height |
16” Min / 36” Max 406 mm Min / 914 mm Max |
16” Min / 33” Max 406 mm Min / 838 mm Max |
16” Min / 36” Max 406 mm Min / 914 mm Max |
16” Min / 36” Max 406 mm Min / 914 mm Max |
* BWC-1-M units are designed to be used with mobile clean and dirty water totes and not compatible with recirculation/neutralization units
Video Resources
Battery Wash Cabinets
Mobile Battery Wash Cabinet Kit
Blog Resources
Regulations
California Residents: WARNING: This product contains chemicals known to the State of California to cause cancer and/or reproductive harm, and birth defects or other reproductive harm. Learn more here.